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There’s an ancient
proverb that goes something like: He who knows not and
knows not that he knows not, is a fool, shun him; he who knows not
and knows that he knows not, he is a child, teach him; he who knows,
and knows not that he knows, he is asleep, wake him; finally, he who
knows and knows that he knows, is wise, follow him.
In 1995, when his father asked him to join S&H
Machine, Inc., a Burbank, CA machining job shop, David Fisher, just
out of college, knew almost nothing about machine shops.
“I guess I fell into the category of the one who
didn’t know, but knew he didn’t know,” he says. “When it came to
machining, about the only thing I knew was that I wasn’t overly
excited about going into the business. I got a BA in Speech
Communication in college, and my specialty was business. I had
worked for my dad off and on as a kid doing odd jobs, but I really
never liked it.”
But when Fisher’s father, Kenneth Fisher, called
suddenly and asked him to join him in the business, Fisher got
worried.
“My initial response was that there was something
wrong with his health,” Fisher says. “I mean, why would my dad call
me out of the blue and ask me to come to work for him? I figured
something had to be wrong.”
As it turned out, the call had nothing to do with
Kenneth Fisher’s health.
“He had been running the company for thirty-five
years, and he just wanted to start backing out,” Fisher says. “The
company had a really good reputation, and it had good employees and
good customers, but he knew that if it was to survive, it had to be
modernized. He said, ‘I’ve worked too hard over the years to see the
company die. I want you to take over and fix it. I want you to keep
it alive.’”
Fisher was hesitant about turning the job shop into
a career.
Five-Year
Try
“At that time I really didn’t know what I wanted to
do with my life, so I told Dad I’d give it five years to see how I
liked it,” Fisher recalls. “But I wanted to handle the business end,
not go into the shop, and Dad agreed. He felt that the business
needed younger blood with fresh ideas and the ability to adapt and
take the company into the future.”
It didn’t take 5 years for Fisher to decide,
however.
“Within a year or so, I realized it was a no
brainer,” he says. “I realized this because my Dad gave me the
control to do what I felt needed to be done. I wanted the ability to
make a difference, to change things for the better, and I have. I
wanted to create an environment that was not the standard dirty,
oily, smoky machine shop. I wanted a place that was organized, well
lit, clean, where employees would enjoy working. If you look at our
before and after photos, the change is amazing.”
Backed Out
Slowly
Unlike many fathers who have built businesses and
can’t let go, Kenneth Fisher gave his son the lattitude he needed to
grow.
“Dad didn’t jump in every time he didn’t agree with
what I wanted to do,” Fisher says. “Instead, if I needed help, he
was there to back me. He was smart enough to know that, even though
he was an experienced machinist who knew how to run a job shop, he
really didn’t have the know-how to take us into the future. When I
came in, we were still using typewriters in the office, no
computers. We had some CNCs in the shop, but they were pretty old.
Until I agreed to come on board, Dad didn’t know who was going to
take over, so he had hesitated about investing too much in the
business.”
After a year, Kenneth Fisher saw that his son was,
in fact, level headed and was doing a good job.
“After the first year, Dad started taking Fridays
off,” Fisher says. “Then after the second year, he took off
Thursdays and Fridays. Today he comes in every other week. Dad can
fix anything, so his favorite thing to do is fix our machines.
Anything that's broken. Of course, he’s still available if I need
advice, and we spend quite a bit of time discussing the business,
but I run it now.”
Business
Transformation
During the past 13 years, Fisher unquestionably
lived up to his father’s expectations.
“Dad virtually gave me carte blanche to modernize the shop,” he
says, “so I did. For one thing, from the day I took over, we’ve
bought about one new CNC machine a year, fourteen so far since I
arrived, so we now have a shop full of very advanced machining
equipment. Dad started out long ago buying Mori Seiki equipment, and
I’ve basically continued that policy. Though we have other brands of
equipment, we’re mostly a Mori Seiki shop. We have Mori Seiki CNC
lathes, Mori Seiki Mills, and our latest machine is a Mori Seiki
NV5000 VMC with a Tsudakoma Rotary. For years we have dealt with
Tony Burns at Ellison Technologies.”
Fisher has significantly increased the size of the
company, as well.
“When I started we had 10 employees working in 4300
square feet,” he says. “Today we’re in 17,000 square feet in four
adjoining buildings. We have thirty-eight employees and our
productivity is very high. We have an excellent quality system, and
we’re AS9100 and ISO9001 registered. We have developed our own
proprietary shop control software, and we have really stabilized the
company by diversifying our capabilities. We’ve always been an
aerospace shop, but now we perform a lot of different kinds of work
for our customers, including some assembly. Our long-term goal is to
become a world-class company that is recognized in our industry for
unmatched quality, productivity and innovation.”
Do-it-yourself Peer Group
Even though he is proud of his accomplishments at
S&H Machine, Fisher puts formation in April 2004 of the Southern
California Manufacturing Group at the top of his list of achiements.
“We were doing okay on our own,” he says, “but I was
still nagged by self doubt. I realized that my experience in this
industry was limited to the four walls at S&H, and my dad’s
experience, while extensive in machining and engineering, was also
limited to our own shop. As the business grew, I really felt the
need to have someone to talk to.”
Fisher learned about peer groups from an uncle.
“We were at a party for a family member,” he says,
“and my uncle, who owned a printing business, mentioned that he had
belonged to a peer group for nearly fifteen years. He said, ‘When
you’re in business by yourself, especially a small company, you
don't have all the answers, and you don’t necessarily know you’re
doing the right thing, but when you’re in a peer group, you have
others to talk to, to learn from, to compare.’ I knew instantly
that’s what I needed, too, a machine-shop peer group, which could
give me lots of information I didn’t have from my own experience.”
To implement his idea, Fisher turned to Tony Burns
at Ellison for help.
“I told Tony about the idea, and he agreed to help,”
he says. “I asked him to recommend a group of small machine shops
that were not direct competitors, but that he felt were going
places, companies that were investing in equipment and that were
modernizing their companies. I also wanted nice people, too, who
could form a compatible group. Tony came up with a list and the
rest, as they say, is history.”
Fisher phoned each of the shops on the list, and if
they seemed interested, he invited them to his first meeting. If
they expressed doubt, they weren’t invited.
“A peer group has to be made up of people who are
anxious to share what they know and to learn from each other,” he
says. “Once we got started, we toured each other’s shops, saw what
everyone was doing and made suggestions for improvement. Today we
have seven members in our group, and it’s really fantastic. We have
no business secrets from each other. We have hired a moderator who
handles our meetings, which are held twice a month. When we started,
most of us weren’t AS9100 certified. Now we are. One of our members
was going lean, and he hounded us until we all started going lean,
too. We discuss things like employee benefits, the best hiring
practices, you name it. If any of us has a technical problem he
can’t solve, we call on the other members and get their inputs. I
once told the group that I was about to buy a new machine to handle
a difficult part. They looked at the part, and convinced me that I
was buying the wrong machine, and they were right. I made a
different decision, and it has worked out wonderfully. That decision
alone made the group worth the effort.”
Group Now
Sets Standards
Fisher says his peer group now sets some pretty high
standards for continued membership and potential new members. The
group is expected to meet certain minimum performance standards.
“To even be considered, new members have to do
things like join the Supplier Excellence Alliance,” he says. “We’re
all members of SEA now. We require members to become AS9100
certified and to implement Net-Inspect in his shop, which is a data
collection, first-article, online software that we all use. The
amazing thing is, as busy as we all are, we have not had one drop
out since the beginning. Over the years we have all become friends.”
In spite of the friendships, the peer group is not a
social club, however. Instead it is about inciting the members to
take actions designed to make them more competitive and better
companies.
“A lot of this is about friendly competition and
personal pride,” Fisher explains. “We all help each other, but we
don’t want to fall too far behind our peers either. This makes us
all try harder to be better, so we’re not embarrassed by not coming
up to standard. It’s a good kind of competition.”
What is the biggest advantage of having a peer
group?
“When you have a group of compatible people in the
same business willing to share, you really multiply your knowledge
by that number,” Fisher says. “The bottom line is you no longer feel
alone.”
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